Failure Analysis of Fractured Capscrews in Centrifugal Coolant Compressor

摘要

This study was made to determine the cause of failure of capscrews that retain a baffle plate in a Freon 11 centrifugal compressor manufactured by the Trane Company. The affected unit is installed in Building 490 at LLNL. The capscrews failed through hydrogen embrittlement. The source for hydrogen appears to have been corrosion. In a dissimilar metal couple of aluminum and uncoated high strength, highly-stressed steel, corrosive environments would generate hydrogen at the the steel side of the couple and embrittle it. There is no evidence that the manufacturer took precautions to prevent such an occurrence. (ERA citation 10:024204)