Use of Single-Cutter Data in the Analysis of PDC Bit Designs

摘要

A method is developed for predicting cutter forces, temperatures, and wear on PDC bits as well as integrated bit performance parameters such as weight-on-bit (WOB), drilling torque, and bit imbalance. A computer code called PDCWEAR has been developed to make this method available as a tool for general bit design. The method uses single-cutter data to provide a measure of rock drillability and employs theoretical considerations to account for interaction among closely spaced cutters on the bit. Experimental data are presented to establish the effects of cutter size and wearflat area on the forces that develop during rock cutting. Waterjet assistance is shown to significantly reduce cutting forces, thereby extending bit life and reducing WOB and torque requirements in hard rock. The effects of bit profile, cutter placement density, bit rotary speed, and wear mode on bit life and drilling performance are investigated. 21 refs., 34 figs., 4 tabs. (ERA citation 11:050377)