Modification of the logic and control system for the 80-ounce injection molding machine. Final report.

摘要

The modification of the hydraulic logic and control system for the 80-ounce injection molding machine in the Molding and Machining, Plastics, department was required to allow production of near net size thick-walled parts and machining stock from high-shrinkage materials while retaining the original logic for standard product. The control system that was developed allows the new capability of open clamp injection. This capability will replace the present method of purchasing machining stock from an outside source. The control system was implemented with a Giddings & Lewis Programmable Industrial Computer 409 (G&L PiC 409). Hydraulic modifications included adding Vickers servo valves, an Inductosyn position transducer, and MOOG pressure transducers to perform force and position control. The control system provides two capabilities, NORMAL and SERVO. The NORMAL mode is defined as operating the machine according to original design specifications. The SERVO mode is defined as operating the machine according to a recipe in open loop position control then in closed loop force control. The G&L PiC 409 controls the tasks of both modes. A selector switch determines the mode of operation (NORMAL or SERVO). The NORMAL mode uses the original hydraulic circuits, and the SERVO mode diverts fluid into the modified hydraulic circuits. 11 figs.