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Crude unit overhead corrosion - pH profile and corrosion rate of carbon steel under controlled condensation

机译:原油单元顶部腐蚀-受控凝结条件下碳钢的pH曲线和腐蚀速率

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摘要

For this paper a laboratory simulation of the crude unit overhead corrosion was conducted. The main variable that impacts the corrosion rates for pipes, heat exchangers, and drums that compound the overhead system is pH. To control this pH many companies use different kinds of neutralizers, trying to keep in an optimum range, determined for each unit, according to their own characteristics. For this study an apparatus that simulate the evaporation and subsequent condensation of a solution with hydrochloric acid and other with neutralizer, with five carbon steel coupons analyzed by metal mass-loss was used. To compare to field practices, three kinds of neutralizer solutions were used. It was possible to observe differences between the pH profiles along condensation, which certainly influences the corrosion rate from the first condensed solution until the last one. It can be compared with the process at the atmospheric tower, from the overhead pipe, passing by the condenser until the drum that accumulates sour water at the end. In this last one the pH is usually measured, but it cannot represent what we could observe with this laboratory apparatus, that the first solution condensed is the worst for corrosion, and that there is a direct relationship between them.
机译:对于本文,对原油装置的顶部腐蚀进行了实验室模拟。影响组成塔顶系统的管道,热交换器和滚筒的腐蚀速率的主要变量是pH。为了控制此pH,许多公司使用不同种类的中和剂,试图根据各自的特性将其保持在最佳范围内,这是针对每个单元确定的。在本研究中,使用了一种设备,该设备可模拟溶液的蒸发以及随后与盐酸及其他溶液与中和剂的缩合,并通过金属质量损失分析了五种碳钢试样。为了与现场实践进行比较,使用了三种中和剂解决方案。可以观察到沿冷凝过程的pH曲线之间的差异,这肯定会影响从第一个冷凝溶液到最后一个冷凝溶液的腐蚀速率。可以将其与大气塔中的过程进行比较,该过程从高架管开始,经过冷凝器,直到最终积累酸性水的转鼓。在这最后一个中,通常要测量pH值,但不能代表我们在这种实验室设备上可以观察到的pH,冷凝的第一种溶液对腐蚀最不利,并且它们之间存在直接关系。

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