The study of both the interface strength and residual stresses within a plasma sprayed ceramic coating is of great interest which main purpose is a better understanding of the mechanical properties of metal/ceramic systems. In this work, experiments involving a LASAT facility (LASAT: Laser Shock adhesion test) were implemented in order to analyse the adhesion and the damaging behaviour (debonding and buckling) of alumina coatings onto Co-based alloy. Similar alumina coatings were deposited using same plasma parameters with various surface preparations: smooth or severe grit blasting, with and without pre-oxidation. The non-destructive analyses (Optical and IR imaging) of the buckled region after LASAT have allowed to compare and discuss the interface strength of the studied coated samples. Further discussion was carried out by analysing the blister, resulting from the release of residual stresses within the coating after LASAT. It was thus evidenced that the residual stress state is a key parameter on resulting adhesive properties. This explorating work suggests using the LASAT method to analyse the adhesion and residual stresses within thermal spray coatings.
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