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IDENTIFICATION AND ANALYSIS OF THE CRITICAL VARIABLES IN THE SUGAR CANE PRODUCTION PROCESS

机译:甘蔗生产过程中关键变量的识别和分析

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摘要

The sugarcane is one of the most economically important crops in Brazil, presenting a perspective of cultivated areas expansion for the next years. In reason of the increasing at the demanding, there is a need of maintenance and increasing field yield, optimizing the already available resources. One of the alternatives for the yield increasing is the improvement of agricultural operations involved in the production. It is necessary, because of the operational issues and involved cost, to identify those of more importance and establish the patterns to be attend by then. This way the objective of this work was to identify and evaluate the critical variables that are present in the sugarcane production process. The work was developed in two stages. The first one consisted of the identification of the critical variables through FMEA "Failure Mode and Effect Analysis". The second one was carried out in the field, in order to evaluate the most critical variable and determined the capacity of the process through the Cpk index. Seventeen variables were identified and among them the irregular spacing between furrows was considered as the most critical. The furrows systems guide, manual and automatic, are not capable of attending the tolerance limits adopted by the sugarcane mill. It is necessary to review these limits and/or analyze alternatives to improve the systems in order attend the wanted patterns.
机译:甘蔗是巴西经济上最重要的作物之一,为未来几年的耕地扩张提供了前景。由于需求的增加,需要维护和提高田间产量,优化现有资源。增加产量的替代方案之一是改善生产中涉及的农业作业。由于业务问题和所涉及的费用,有必要确定那些更重要的问题,并确定届时要参加的模式。这样,这项工作的目标是识别和评估甘蔗生产过程中存在的关键变量。这项工作分两个阶段进行。第一个包括通过FMEA“失效模式和影响分析”确定关键变量。第二个是在现场进行的,以评估最关键的变量,并通过Cpk指数确定该过程的能力。确定了17个变量,其中犁沟之间的不规则间距被认为是最关键的。犁沟系统导轨,手动和自动,无法满足甘蔗厂采用的公差限制。有必要审查这些限制和/或分析替代方案以改进系统,以便满足所需的模式。

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