Effect of Re-ignition Method on Sinter Yield Through Improving Carbon Combustion Ratio at Upper Layer of Sinter Packed Bed

摘要

Conventionally, it has been known that the product yield of the upper part of the sintering layer is extremely low, because of the heat loss caused by transferring heat toward the space above sintering layer, and of the large amount of unburned carbon in upper sintering layer.As a countermeasure, REMO-tec (Re-ignition Method for Optimization of Total Energy Consumption) has been developed. Here, REMO-tec, is the sintering technique of re-igniting sintering packed bed at certain intervals after first ignition. This method has an effect on improving sinter yield with maintaining high sinter reducibility. This effect leads to improving sinter reducibility without decreasing sinter yield by decreasing control of coke breeze content in sinter mixture.This paper focuses on coke combustion efficiency as combustion ratio of carbon in coke breeze for considering improvement of sinter yield through sinter pot test. Here, carbon combustion ratio is defined as proportion of actual heat generation at combustion to ideal heat generation as complete combustion (C+O2 & RARR;CO2) of all carbon in coke. And it can be calculated based on component analyses of exhaust gas.As the result, it was confirmed as shown bellows.1) By re-ignition, the unburned coke remaining in the upper layer of the sinter packed bed was burned, which has a role of extending keeping time over 1 200 & DEG;C especially in the upper layer of sinter packed bed.2) Due to the effect of 1), the increasing amount of heat supply at "REMO-tec" case was equivalent to the same as the experimental case of increasing coke breeze content, at which increasing heat amount at blending coke breeze content was four times larger of the heat amount at re-ignition. (For a 430 mm layer pot test)3) In addition, since the re-ignition heat is donated to the upper layer (surface layer), the amount of heat consumption in the upper layer of the sinter packed bed increases and the amount of heat consumption in the lower layer decreases compared to the case of increasing coke breeze content, which results in decrease of the difference between heat consumption in upper layer and that in lower layer. In addition, these effects have been also confirmed at the commercial sinter plant.