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Numerical Study on Static and Dynamic Performances of a Double-Pad Annular Inherently Compensated Aerostatic Thrust Bearing

机译:双垫环形固有补偿空气螺杆轴承静力和动态性能的数值研究

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摘要

The performances of aerostatic bearings have an important impact on machining accuracy in the ultraprecision machine tools. In this paper, numerical simulation is performed to calculate the static and dynamic performances of a double-pad annular inherently compensated aerostatic thrust bearing, while considering the effects of the upper bearing and lower bearing. The static results calculated by the computational fluid dynamics (CFD) method are compared with the finite difference method (FDM) for the specific model. By using polynomial fitting, the load-carrying capacity (LCC) of the bearing is calculated and the relationship between eccentricity ratio, design parameters, and static stiffness is analyzed. The active dynamic mesh method (ADMM) is applied to obtain the dynamic performance of the double-pad aerostatic thrust bearing based on the perturbation theory. Meanwhile, the effects of supply pressure, orifice diameter, squeeze number, and eccentricity ratio are comprehensively considered. Moreover, the step response of the double-pad thrust bearing is analyzed by using the passive dynamic mesh method (PDMM) based on dynamic equation. Related dynamic parameters including natural frequency are obtained through a system identification toolbox with M atlab , which can be used to avoid resonance. It is found that the dynamic calculation results computed by the ADMM and the PDMM are very close. The proposed method can be used to provide guidance for the design and optimization of the double-pad aerostatic thrust bearings.
机译:空气轴承的性能对超专用机床中的加工精度具有重要影响。在本文中,执行数值模拟以计算双焊接环形固有补偿空气涡轮推力轴承的静态和动态性能,同时考虑上轴承和下轴承的效果。通过计算流体动力学(CFD)方法计算的静态结果与特定模型的有限差分法(FDM)进行了比较。通过使用多项式配件,计算轴承的承载能力(LCC),分析偏心比,设计参数和静刚度之间的关系。应用主动动态网格法(ADMM)以获得基于扰动理论的双垫空气螺杆轴承的动态性能。同时,综合考虑了供应压力,孔口直径,挤压率和偏心率的影响。此外,通过使用基于动态方程的无源动态网格方法(PDMM)来分析双焊点推力轴承的阶梯响应。通过使用Matlab的系统识别工具箱获得包括自然频率的相关动态参数,可用于避免共振。结果发现,由ADMM和PDMM计算的动态计算结果非常接近。所提出的方法可用于为双垫空气稳压轴承的设计和优化提供指导。

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