Thermal cycling behavior of YSZ and La_2(Zr_(0.7)Ce_(0.3))_2O_7 as double-ceramic-layer systems EB-PVD TBCs

摘要

Double-ceramic-layer (DCL) thermal barrier coatings (TBCs) of La_2(Zr_(0.7)Ce_(0.3))_2O_7 (LZ7C3) and yttria stabilized zirconia (YSZ) were deposited by electron beam-physical vapor deposition (EB-PVD). The thermal cycling test at 1573 K in burner-rig with a coal gas flame indicates the thermal cycling life of DCL coating is not only much longer than that of LZ7C3 coating, but also approximately 27% longer than that of YSZ coating. The superior sintering-resistance of LZ7C3 coating and the unique growth modes of columns within DCL coating are all very helpful to the prolongation of thermal cycling life of DCL coating. The failure of DCL coating is mainly a result of the reduction-oxidation of cerium oxide, the re-crystallization of some LZ7C3 fine grains, the cracks initiation, propagation and extension, the abnormal oxidation of bond coat, the degradation of t'-phase in YSZ coating and the outward diffusion of Cr alloying element into LZ7C3 coating. Since no single material that has been studied so far satisfies all the requirements for high temperature applications, DCL coating is an important development direction of TBCs.