Drilling With a Balanced-Activity Invert-Emulsion Fluid in Shale: Is If Sufficient for Maintaining or Enhancing Wellbore Stability?

摘要

Most welibore-stability problems encountered while drilling occur in shale formations. Invert-emulsion fluids (lEFs) are used to drill reactive shales. Testing of a deepwater shale was performed with a new apparatus, which allows shale samples to be tested under downhole conditions. Results show that even at an activity level higher than the known shale-activity level, water was able to enter the shale and weaken it. The "chemomechanical-balance" concept was used to explain measured results in terms of the coupling of shale-mechanical properties and IEF chemical activity and to explain the resulting consequences of activity-level selection for IEF. The interaction of invert-emulsion drilling fluids with exposed shales has received much study because well-bore-stability problems occurring in shale are in the 80% range of all cases cited in literature. While usually not found in the reservoir sections, when these shales become unstable, significant nonproductive time is spent in efforts to stabilize the wellbore, and sometimes entire drilling intervals are lost. To understand the interaction of IEFs with shale during the drilling process better, it is helpful to review the pertinent theories used to describe such action.