Study on the melt entry flow characteristics in axisymmetric dies with abrupt contraction by a visualization technique

摘要

The die entry characteristics of low density polyethylenes (LDPE) were studied using a 45 mm diameter single-screw extruder. The extruder incorporated a "transparent" die to enable direct visualization to be performed. With the addition of a small percent of red colour masterbatch into the main polymer bulk, melt circulation near the die entry at the wall was clearly observed. The dynamic behaviour of the polymer melt was recorded by a digital video recorder. Upon replaying the films, detailed qualitative and quantitative analysis of the flow characteristics was made. The die entry performance was defined by the dimensionless vortex size which was found to be most susceptible to the contraction ratio of a die. It was found that temperature and length to diameter ratio had little or no effects on the dimensionless vortex size which, in turn, may be estimated by either of the two correlations (one based on theory whereas the other was obtained from curve-fitting) developed. (C) 2001 Elsevier Science Ltd. All rights reserved. [References: 21]