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The complexity of technology implementation: flow versus batch processing

机译:技术实施的复杂性:流程与批处理

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Batch or semi-batch processing is a rather simple operation for industrial production of fine chemicals and pharmaceutical APIs. It has proven flexible and versatile from lab to commercial scale. A batch vessel can also accommodate nearly all common unit operations, with the exception of product isolation. Basically every reaction can be performed in a safe manner by a simple principle: Dilution! However, this implies availability of large equipment capacity, utilization of high solvent volumes and costly handling of effluent streams while the throughput and productivity aspects fall short. In contrast, continuous manufacturing could significantly intensify batch processes thanks to excellent mass and heat transfer performance within the system: Improved process efficiency at reduced foot print, significantly reduced material consumption - Green Chemistry approach - resulting in lower operating expenses.
机译:对于精细化学品和医药原料药的工业生产,分批或半分批处理是相当简单的操作。从实验室到商业规模,它都已被证明具有灵活性和多功能性。批处理容器还可以容纳几乎所有常见的单元操作,除了产品隔离。基本上,每个反应都可以通过简单的原理以安全的方式进行:稀释!然而,这意味着可获得大容量设备,利用高溶剂量和对废水流进行昂贵的处理,而产量和生产率方面却不足。相比之下,由于系统内出色的质量和传热性能,连续制造可以显着增强分批工艺:在减少占地面积的情况下提高工艺效率,显着减少材料消耗-绿色化学方法-降低了运营成本。

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