Hydrodynamics and residence time distribution of liquid flow in tubular reactors equipped with screen-type static mixers

摘要

This paper discusses the characteristics of liquid flow through tubular reactors/contactors equipped with woven mesh, screen-type static mixers from hydrodynamic and macromixing perspectives. The effect of changing the screen geometry, number of mixing elements, reactor configuration, and the operating conditions, were investigated by using four different screen types of varying mesh numbers. Pressure drop was measured over a wide range of flow rates (2300 <= Re <= 21,500) and was found to increase with a decreasing mesh opening. Friction factor values are also reported in the work, when compared to other types of motionless mixers, screen-type mixers were found to require much lower energy requirements with very low recorded Z values (1.15 <= Z <= 5) that are two to three orders of magnitude lower than those reported for other motionless mixers.