The Production Technology of the Ceramic Brick Soft Molding Based on Opoka-Like Rocks

摘要

The results of the scientific research and pilot tests on the production technology of soft molded ceramic bricks based on siliceous opoka-like rocks are presented. A description of soft-molded brick, which is distinguished by a huge variety of appearance and unusual design, which has earned recognition from architects and designers, is given. It is emphasized that the main limiting factor for the wide distribution of this type of brick is its high cost, due to the very small volumes of its production in Russia. It is indicated that the current situation poses a very difficult and urgent task for the wall ceramics industry - to establish the widespread production of soft-molded bricks, which in addition to the aesthetic properties will have the good operational properties. The opoka-like rocks' characteristics and the results of studying their ceramic properties in relation to the technology of soft molding are given. The classification of the soft molded brick front surface types is presented for discussion. The main technological parameters of production, the relationship and the influence of various technological factors on the properties of the products obtained, as well as the mechanism for forming the structure of the calcined products are determined. A variable technological scheme for the production of soft molded ashlar brick has been developed. It is emphasized that the presented research results will be of interest to a wide circle of the molded ceramic bricks' manufacturers and will help to establish the wide production of soft-molded bricks in Russia.