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Microwave Parboiling: Reduction in Process Time, Browning of Rice and Residual Phosphorus Content in the Waste Water

机译:微波煮沸:减少了处理时间,减少了米的褐变和废水中的残留磷含量

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The conventional prolonged parboiling process results in high operation cost and grain darkening, which may limit consumption. Moreover, residue generation by rice industries is another challenge. The objective of this study was to evaluate the use of microwave irradiation during soaking and gelatinization stages of parboiling rice. Processing time, colorimetric profile, broken and nongelatinized grains, sucrose and glucose content, free 5-hydroxymethyl-2-furfural, and residual phosphorus were evaluated. As the soaking and gelatinization times during microwave treatments increased, the colorimetric parameters increased; however, the values were lower than those with the conventional process. Regardless of soaking time, a decrease in broken and nongelatinized grains was obtained by using the lowest steaming time (5 min). Additionally, lower residual phosphorus content was found in soaking water (10 and 20 min) when using microwave irradiation. Under favorable conditions, a reduction in the levels of broken and nongelatinized grains, residual phosphorus, and color changes was observed, indicating that microwave irradiation may be more beneficial than conventional parboiling. Practical Application Parboiling requires a high volume of water and soaking time, which leads to high costs, underutilization of infrastructures, and high residue in the water after processing. The rapid parboiling process involves the use of microwaves during the soaking and gelatinization stages. The main advantages of the microwave parboiling process include reduced processing time, ranging from 83% to 95%, higher gelatinization, greater yield, reduced darkening, and reduced residual phosphorus in the effluents by 60%. This report can aid industries in streamlining their processes, thereby providing a high-quality, lower cost, and environmentally safe product.
机译:常规的长时间预煮过程导致较高的运行成本和晶粒变黑,这可能会限制消耗。此外,稻米工业产生的残留物是另一个挑战。这项研究的目的是评估在煮米的浸泡和糊化阶段中微波辐射的使用。评估了处理时间,比色特性,破碎和未胶化的谷物,蔗糖和葡萄糖含量,游离的5-羟甲基-2-糠醛和残留的磷。随着微波处理中浸泡和糊化时间的增加,比色参数增加;但是,该值低于常规方法的值。不论浸泡时间如何,使用最短的蒸煮时间(5分钟)均可减少破碎和未糊化的谷物。此外,使用微波辐射时,浸泡水中(10和20分钟)的残留磷含量较低。在有利的条件下,观察到破碎和未糊化的颗粒,残留磷和颜色变化的水平降低了,这表明微波辐射可能比常规的煮沸更为有益。实际应用煮沸需要大量的水和浸泡时间,这会导致高成本,基础设施利用率不足以及加工后的水中残留量高。快速煮沸过程涉及在浸泡和糊化阶段使用微波。微波煮沸工艺的主要优点包括减少了83%至95%的处理时间,更高的糊化效果,更高的收率,减少了的变黑以及将废水中的残留磷减少了60%。该报告可以帮助行业简化流程,从而提供高质量,低成本和环境安全的产品。

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