发动机缸盖多层水套智能清洁单元的研制

摘要

In order to reach the emissions standard and reduce the fatal fault because of the cuttings and deb-ris in the engine ,it is quite neccessary to improve the cleanliness of automobile engine lubrication system and reduce the particle size. The engine cylinder head inner cavity holes’ burr and the cuttings and debris in multilayer water jacket cavity are one of the important factors affecting the cleanliness and granularity. Base on this point, a new kind of intelligent cleaning unit is introduced. This unit consists of the material number identification module, the industrial robot module integrated with a waterproof corrosion resistant gripper, the targeted cross hole deburring device, the endoscopic pre-judging device, the multilayer water jacket cavi-ty fixed-point remove cuttings and clean up dirt device, the quality comparison pre-judging via high-speed photographic technique device, the plug-in clean collision avoidance system, the workpiece extremely dry device, the cleaning fluid regeneration device, the pneumatic control system, the intelligent control system and the remote fault diagnosis system. This unit not only solves the problem of engine cylinder head cleanli-ness and the granularity, but also good to solve the problems about the traditional washing machine which creates the wasting of resources and causes the environmental pollution. Therefore, it is valuable to apply and spread.%为了减少发动机内切屑、杂物等造成汽车动力总成致命故障和排放超标问题，需要提高汽车发动机润滑系统清洁度和减小颗粒度。发动机缸盖内腔孔系毛刺和多层水套型腔切屑、杂物是影响其清洁度和颗粒度的最重要因素。基于此，提出了一种全新的智能清洁单元。它由物料的数字标识、集成防水耐蚀机械手的工业智能机器人、交叉孔靶向去毛刺装置、内窥镜预判装置、多层水套定向除屑清污装置、高速照相比对质量预判装置、探入清洁防撞系统、工件极限干燥装置、清洗液再生装置、气动控制系统、智能化控制及远程故障诊断系统构成。此单元不仅解决了发动机缸盖清洁度和颗粒度的难题，同时很好的解决了传统清洗机造成的资源浪费、环境污染等问题，具有较好的应用价值。