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Numerical study on soot removal in partial oxidation of methane to syngas reactors

机译:甲烷部分氧化制合成气反应器中烟灰去除的数值研究

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The serious carbon deposition existing in catalytic partial oxidation of methane(CPOM) to syngas process is one of the key problems that impede its industrialization. In this study, 3-dimensional unsteady numerical simulations of the soot formation and oxidation in oxidation section in a heat coupling reactor were carried out by computational fluid dynamics(CFD) approach incorporating the Moss-Brookes model for soot formation. The model has been validated and proven to be in good agreement with experiment results. Effects of nozzle type,nozzle convergence angle, channel spacing, number of channels, radius/height ratio, oxygen/carbon ratio, preheat temperature and additional introduction of steam on the soot formation were simulated. Results show that the soot formation in oxidation section of the heat coupling reactor depends on both nozzle structures and operation conditions, and the soot concentration can be greatly reduced by optimization with the maximum mass fraction of soot inside the oxidation reactor from 2.28% to 0.0501%, and so that the soot mass fraction at the exit reduces from0.74% to 0.03%.
机译:甲烷催化部分氧化成合成气过程中存在的严重碳沉积是阻碍其工业化的关键问题之一。在这项研究中,采用结合了Moss-Brookes模型的热力学计算流体动力学(CFD)方法,对热耦合反应器中氧化段中烟灰形成和氧化过程的3维非稳态数值模拟。该模型已经过验证并证明与实验结果非常吻合。模拟了喷嘴类型,喷嘴会聚角,通道间距,通道数量,半径/高度比,氧/碳比,预热温度以及蒸汽额外引入对烟灰形成的影响。结果表明,热耦合反应器氧化段烟灰的形成取决于喷嘴的结构和运行条件,通过优化氧化炉内烟灰的最大质量分数从2.28%降至0.0501%,可以大大降低烟尘浓度。 ,因此出口处的烟灰质量分数从0.74%降低到0.03%。

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