The fatigue behavior of press hardened Al-Si coated high strength steel has been investigated,and the fatigue strength turns out to be about 1 000 MPa. Surface morphology of fractured and non-fractured speci-men has been observed,and the coating shows significant influence on the fatigue behavior. The difference of elastic modulus between coating and substrate led to the main cracks perpendicular to the loading direction. The coating close to fracture exfoliated thinly,while the coating far away from the fracture kept integrated. Though the specimen was polished to obtain high surface quality,3 types of cracks occurred during the fatigue test. What’s more,inclusion particles were proved to play a crucial role in causing these cracks.
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