Etude comparative sur la propagation de l'endommagement apres impact des composites carbone/epoxy renforces par piquage au fil Kevlar et titane-nickel.

摘要

Composite laminates have strong in-plane mechanical properties, but they are generally weaker through their thickness. This specificity makes the laminates prone to delamination, particularly under low-velocity impact loads. Consequently numerous research efforts have been dedicated to developing interlaminar reinforcing methods, such as transverse stitching. The present project proposes the use of the stitching technique combined with a special stitching thread made of superelastic TiNi alloy. This technology is intended to improve the delamination toughness in composite laminates loaded in bending.;In the first part of this study a numerical model was developed for analyzing composite structures. The 3-D finite element model was built with the ANSYS commercial software using 20-node solid and 8-node shell elements. The progressive damage modeling technique was used, allowing the prediction of delamination propagation in a laminate submitted to various loading modes. The model was validated for a plate under quasi-static traction load, and it was then used to simulate three-point bending tests.;Secondly, carbon/epoxy composite panels were fabricated, with each panel containing unstitched and stitched specimens. Two different materials were used for the stitching thread: superelastic TiNi wires and Kevlar threads as a reference. Some stitched specimens were cut in slices in order to make some observations of the internal stitch using an optical microscope.;Standardized low-velocity impact tests and compression after impact tests were carried out on stitched and unstitched specimens (ASTM D7136 and D7137). The Kevlar reinforcements have shown great performance in reducing the delaminated zone after impact, as well as in improving the residual compression strength. The TiNi reinforcements provided encouraging results during the impact tests, though being less effective than the Kevlar threads. During the compression after impact tests, only a slight difference could be measured between the TiNi-stitched and the unstitched specimens.;Then the bending performance of the specimens was quantified experimentally by calculating the energy required to create a unit volume of damaged material (Gv, J/mm3). This metric is similar to the Strain Energy Release Rate (SERR) commonly used in studies on delamination. According to the experimental results, the damage resistance in three-point bending was not improved by the Kevlar reinforcements, despite the reduced damaged zone after the impact test. Indeed, when the strain energy in bending is relativized to the induced damaged volume during propagation, it turns out that the TiNi reinforcements are more effective than the Kevlar's for improving the damage resistance.;Finally, the numerical study on the behavior of both types of stitched reinforcements allowed identifying subtle differences between those. Indeed, both stitching threads (TiNi and Kevlar) promoted the interlaminar propagation of the delamination during simulation of the bending test, with this behavior being less pronounced for the TiNi-stitched plate. However the Kevlar threads seemed more effective for stopping this propagation in the zones between the stitches.;Keywords: composite materials, stitching, numerical model, shape memory alloy, three-point bending, low-velocity impact, ultrasound imaging.