Nouvelle methode d'integration energetique pour la retro-installation des procedes industriels et la transformation des usines papetieres.

摘要

The increase in production of goods over the last decades has led to the need for improving the management of natural resources management and the efficiency of processes. As a consequence, heat integration methods for industry have been developed. These have been successful for the design of new plants: the integration principles are largely employed, and energy intensity has dramatically decreased in many processes. Although progress has also been achieved in integration methods for retrofit, these methods still need further conceptual development. Furthermore, methodological difficulties increase when trying to retrofit heat exchange networks that are closely interrelated to water networks, such as the case of pulp and paper mills.;The pulp and paper industry seeks to increase its profitability by reducing production costs and optimizing supply chains. Recent process developments in forestry biorefining give this industry the opportunity for diversification into bio-products, increasing potential profit margins, and at the same time modernizing its energy systems. Identification of energy strategies for a mill in a changing environment, including the possibility of adding a biorefinery process on the industrial site, requires better integration methods for retrofit situations.;The objective of this thesis is to develop an energy integration method for the retrofit of industrial systems and the transformation of pulp and paper mills, ant to demonstrate the method in case studies.;Energy is conserved and degraded in a process. Heat can be converted into electricity, stored as chemical energy, or rejected to the environment. A systematic analysis of successive degradations of energy between the hot utilities until the environment, through process operations and existing heat exchangers, is essential in order to reduce the heat consumption.;In this thesis, the "Bridge Method" for energy integration by heat exchanger network retrofit has been developed. This method is the first that considers the analysis of these degradations. The fundamental mechanism to reduce the heat consumption in an existing network has been made explicit; it is the basis of the developed method. The Bridge Method includes the definition of "a bridge", which is a set of modifications leading to heat reduction in a heat exchanger network. It is proven that, for a given set of streams, only bridges can lead to heat savings. The Bridge Method also includes (1) a global procedure for heat exchanger network retrofit, (2) a procedure to enumerate systematically the bridges, (3) "a network table" to easily evaluate them, and (4) an "energy transfer diagram" showing the effect of the two first principles of thermodynamics of energy conservation and degradation in industrial processes in order to identify energy savings opportunities. The Bridge Method can be used for the analysis of networks including several types of heat transfer, and site-wide analysis.;The Bridge Method has been applied in case studies for retrofitting networks composed of indirect-contact heat exchangers, including the network of a kraft pulp mill, and also networks of direct-contact heat exchangers, including the hot water production system of a pulp mill. The method has finally been applied for the evaluation of a biorefinery process, alone or hosted in a kraft pulp mill. Results show that the use of the method significantly reduces the search space and leads to identification of the relevant solutions.;The necessity of a bridge to reduce the inputs and outputs of a process is a consequence of the two first thermodynamics principles of energy conservation and increase in entropy. The concept of bridge alone can also be used as a tool for process analysis, and in numerical optimization-based approaches for energy integration.