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Welding-wettability enhancement of Sn-Pb solder on AZ31 Mg alloys using high-power pulsed magnetron discharge plasma ion implantation

机译:大功率脉冲磁控放电等离子体离子注入提高AZ31 Mg合金上Sn-Pb焊料的焊接润湿性

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摘要

Magnesium alloy is difficult to be directly brazed and a copper film has been fabricated to achieve the welding wettability. The high-power pulsed magnetron discharge plasma ion implantation has been utilized to fabricate the copper layer on AZ31 alloys. The interface between the film and substrate were investigated using scanning electron microscope(SEM) with EDS analysis. The thickness of the films fabricated at different implantation and deposition time was studied by SEM. The wettability of Sn-Pb solder on the modified Mg alloys has been paid more attention. The results show composition transition zones for thickness of about 1祄 are observed at the interface because of prior -15kV Cu ion implantation for 30min. This may make the thin films adhere firmly to the substrate. With increasing the deposition time,the wettability of the Sn-Pb solder on the modified Mg alloys is improved due to a larger film thickness. There exists a critical film thickness (3 祄),beyond which the Sn-Pb solder can completely wet on the modified Mg alloys. Our results have confirmed that the novel technique is suitable for brazing the materials difficult to be brazed in a common manner.
机译:镁合金难以直接钎焊,并且已经制作了铜膜来实现焊接润湿性。大功率脉冲磁控管放电等离子体离子注入已用于在AZ31合金上制造铜层。使用扫描电子显微镜(SEM)和EDS分析研究膜与基底之间的界面。通过SEM研究了在不同的注入和沉积时间下制备的膜的厚度。 Sn-Pb焊料在改性Mg合金上的润湿性已引起更多关注。结果表明,由于先前的-15kV Cu离子注入30min,在界面处观察到约1祄厚度的成分过渡区。这可以使薄膜牢固地粘附到基板上。随着沉积时间的增加,由于膜厚较大,Sn-Pb焊料在改性Mg合金上的润湿性得到改善。存在一个临界膜厚(3祄),超过此临界膜厚,Sn-Pb焊料可以在改性Mg合金上完全润湿。我们的结果证实,该新技术适用于以普通方式钎焊难以钎焊的材料。

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