SELECTIVE MANIPULATION OF CRYSTAL SHAPE BY COMBINED CRYSTALLIZATION, MILLING, AND DISSOLUTION STAGES - AN APPROACH FOR ROBUST PROCESS DESIGN

摘要

Solid formulations are nowadays extremely important in everyday life, especially concerning food and pharmaceutical products. Particularly in the latter case, the size and shape of the active pharmaceutical ingredients play a major role in determining their properties, both in terms of processability and bioavailability. For this reason, the interest in the crystallization community is driven nowadays more and more towards the identification of solutions to control the morphology of the particles during crystallization processes. Currently, the use of additives and antisolvents, as well as milling the particles after crystallization, are techniques commonly applied in industry. In order to avoid chemical impurities and fines in the final products, processes involving temperature cycles, eventually combined with a feedback controller, have also proved to be an interesting alternative. In this work, a new technique based on the combination of crystallization, milling and dissolution is proposed to control the shape of crystals. The crystallization stage is used to recover the solute from solution, while milling is used to break particles lengthwise, therefore reducing their length and leading to more equant shaped crystals. The fines formed during rupture are subsequently removed by dissolving them and the three stages are repeated for the desired number of cycles.