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Springback Phenomenon Analysis of Tailor Welded Blank of Mild Steel in U-Bending Process

机译:U型弯曲过程中温和钢量裁缝焊接空白的回弹现象分析

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In sheet metal forming process, springback is one of the important problems. Springback is defined as geometrical deviation after the process. Sheet metal forming at room temperature will have both elastic and plastic deformation due to the metal characteristic of elastic-plastic. Strain distribution along the sheet thickness is relatively not homogeneous. It is also influenced by bend angle and sheet blank thickness. Therefore, variation of blank thickness in one sheet will deliver different springback compared with the constant thickness. Thickness variation in blank sheet can be found in Tailor Welded Blank (TWB). TWB is a blank sheet content of two or more plate with different properties or thickness that has been welded together. Several types of welding method can be conducted to join them, i.e., laser welding, electron-beam welding, mash welding, arc welding and friction stir welding. It is also developed to gain both strength and light materials in automotive industries. Application of TWB in automotive can reduce car weight, improve quality and reduce fuel consumption. It is usually applied in side frame, door inner panel, hood inner panel, inner-outer B-pillar, and floor pan. Among the problems arises in using TWB are springback, cracking, tearing and wrinkling.. Bending processes are commonly used in sheet metal forming production of automotive components. The present study investigates the springback phenomenon of mild steel TWB strips in U-bending process. It is focused on comparing the differences of welding types of Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW). Specimens were created by using different types of welding for both tensile and u-bending specimens. The material used was mild steel plate in 1.5 mm thickness. SMAW welding process was conducted by using wire of 2.6 mm in diameter, series E7016, current between 60-150 A, and voltage 20-30 Volt. For GTAW process, it used wire of 1.6 mm in d
机译:在金属板形成过程中,回弹是重要问题之一。回弹被定义为过程后的几何偏差。由于弹性塑料的金属特性,室温下的金属板在室温下形成弹性和塑性变形。沿着片材厚度的应变分布相对不均匀。它也受到弯曲角度和薄片厚度的影响。因此,与恒定厚度相比,一张薄片中的空白厚度的变化将提供不同的回弹。空白板的厚度变化可以在裁缝焊接坯料(TWB)中找到。 TWB是两个或更多个板的空白纸张含量,其具有不同的性质或厚度,其已焊接在一起。可以进行几种类型的焊接方法加入它们,即激光焊接,电子束焊接,捣碎焊接,电弧焊接和摩擦搅拌焊接。还开发了在汽车行业中获得强度和轻质材料。 TWB在汽车中的应用可以降低汽车重量,提高质量,降低燃料消耗。它通常适用于侧框架,门内板,罩内板,内外B柱和地板锅。在使用TWB时出现的问题是回弹,开裂,撕裂和皱纹。弯曲过程通常用于钣金形成汽车组分的生产。本研究研究了U弯曲过程中的温和钢TWB条带的回弹现象。它专注于比较屏蔽金属弧焊(SMAW),气体弧焊(GTAW)和气体金属弧焊(GMAW)的焊接类型的差异。通过使用不同类型的焊接来制造标本,用于拉伸和U弯曲标本。使用的材料厚度为1.5mm的温和钢板。通过使用直径为2.6mm的电线,串联E7016,电流在60-150a之间,电压为20-30伏,对Smaw焊接过程进行。对于GTAW工艺,它在D中使用了1.6毫米的电线

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