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Onboard condition monitoring of cold corrosion in two-stroke marine diesel engines

机译:两冲程海洋柴油发动机冷腐蚀的船上状态监测

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摘要

The oil used to lubricate the cylinders of large 2-stroke marine diesel engines has to contend with high temperatures and acidic products formed during the combustion of sulphur-rich bunker oils; for this reason cylinder oil is used on a continuous loss basis. In recent times ship operators have taken to running engines at reduced speeds (so-called slow steaming) as a means of improving fuel consumption. Unfortunately slow steaming is accompanied by a drop in engine temperature which allows sulphuric acid to build up on the cylinder liners thereby promoting their "cold corrosion". The iron compounds formed by this process are then flushed from the engine by the cylinder oil. The iron found in used cylinder oil samples typically exists in various forms, each one having its own particular properties. For example, metallic iron particles worn off the cylinder liner by cat fines exhibit strong ferromagnetism and may be detected using magnetometry. On the other hand, compounds such as iron sulphate and rust, which are formed during the combustion process by reactions involving the cylinder liner, cannot be detected magnetically. This paper will demonstate a novel technique for quantifying the concentration of iron due to corrosion and therefore help engine operators to make well-informed adjustments to running parameters.
机译:用于润滑大型2行程船用柴油发动机的气缸的油必须与富含硫的地堡油燃烧期间形成的高温和酸性产品抗衡;出于这种原因,气缸油在连续损失的基础上使用。最近的船舶运营商已经以降低的速度(所谓的慢速蒸汽)为一种提高燃料消耗的手段。不幸的是,慢速蒸汽伴随着发动机温度下降,使硫酸积聚在汽缸衬里,从而促进其“冷腐蚀”。然后通过气缸油从发动机冲洗通过该过程形成的铁化合物。在二手气缸油中发现的铁通常以各种形式存在,每个形成具有其自身的特殊性质。例如,通过猫粉末从汽缸衬里磨损的金属铁颗粒表现出强的铁磁性,并且可以使用磁度测量来检测。另一方面,通过涉及汽缸衬里的反应在燃烧过程中形成的硫酸铁和锈蚀等化合物不能被磁力地检测。本文将使一种新颖的技术来量化由于腐蚀引起的铁浓度,因此有助于发动机运营商对运行参数进行良好的调整。

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