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Testing fast aspheric convex surfaces with a linear array of sources

机译:使用线性光源阵列测试快速非球面凸面

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We describe a noncontact test procedure with which to obtain the shapes of fast convex surfaces. For this, an array of sources is positioned in a straight line and separated in such a way that the image by reflection on the surface consists of a set of equally spaced bright spots. By rotating the surface, we test different meridians such that, after 360°, the entire surface is measured. We present the source array design and the surface evaluation algorithm. We found that, to reduce numerical error in the evaluation of the shape of the surface, a numerical integration must be performed by a method that uses parabolic arcs instead of the traditional method that uses trapezoids. Through some numerical simulations we analyzed the accuracy of the method by introducing random displacements into the measured data. We found that to measure the quality of the surface with accuracy better than 5 μm, we have to measure the coordinates of the centroids on the image plane with an accuracy better than 0.5 pixel, and we to have measure the positions of the linear sources with an accuracy better than 0.5 mm. Experimental results for the testing of a carbon fiber convex sphere of 383.6-mm diameter (f/0.398) are shown.
机译:我们描述了一种用于获得快速凸面形状的非接触式测试程序。为此,将光源阵列沿一条直线放置并分开,以使通过表面反射产生的图像由一组等距的亮点组成。通过旋转表面,我们测试了不同的子午线,以便在360°后测量整个表面。我们介绍了源阵列设计和表面评估算法。我们发现,为了减少评估表面形状时的数值误差,必须通过使用抛物线弧的方法代替使用梯形的传统方法来进行数值积分。通过一些数值模拟,我们通过将随机位移引入测量数据来分析该方法的准确性。我们发现,要以高于5μm的精度测量表面质量,就必须以高于0.5像素的精度测量像平面上质心的坐标,并以精度优于0.5毫米。显示了用于测试直径383.6毫米(f / 0.398)的碳纤维凸球的实验结果。

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