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ICDE Project: Insights and Results from the Analysis of Common-Cause Failures of Batteries

机译:ICDE项目:洞察力和电池常见故障分析的见解和结果

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The objectives of this analysis were: 1. to describe the data profile in the ICDE database for batteries and to develop qualitative insights in the nature of the reported events, described by root causes, coupling factors, and corrective actions; and 2. to identify the failure mechanisms and phenomena involved in the events, their relationship to the root causes, and possibilities for improvement. Regarding the first objective, this analysis identified that only 10% of all ICDE events of batteries were complete or partial CCFs. The most frequent failure mode of batteries is "failure to run" (82%). It is noted that batteries typically fail over an extended period due to slow degradation of capacity. Regarding the second objective, the additional categorizations led to results that agree well with those derived for the first objective. The ICDE events of battery failures have been analyzed and the failure mechanisms and symptoms taken into account in order to identify the real problems and, therefore, to study the defences against them. Basically, the battery failures were dominated by Design (50%), and Maintenance / Tests (42%). In fact, all three complete CCFs are related to deficient maintenance procedures. Prevention methods and corrective actions are closely related. The ICDE definition of "corrective action" refers to action taken to prevent future recurrence of the same event. Additional protection methods identified include alarms and surveillance of the circuit continuity. Most CCF events were discovered during tests (56%) and maintenance (24%). The fact that 80% of the events studied were revealed by maintenance or test may indicate that this protection mechanism is already effective and there is no need for improved protection though improvements to maintenance/test methods.
机译:该分析的目标是:1。为了描述电池的ICDE数据库中的数据配置文件,并在原因,耦合因素和纠正措施描述的报告事件的性质中产生定性见解; 2.识别事件中涉及的失败机制和现象,它们与根本原因的关系以及改进的可能性。关于第一个目标,该分析确定了只有10%的电池的ICDE事件是完整的或部分CCF。电池最常用的故障模式是“失败运行”(82%)。有人指出,由于容量缓慢降低,电池通常在较长时期发生故障。关于第二个目标,其他分类导致结果与第一个目标的那些结果很好。已经分析了电池故障的ICDE事件,并考虑了失败机制和症状,以识别实际问题,因此,研究防御措施。基本上,电池故障以设计(50%)为主,维护/测试(42%)。事实上,所有三个完整的CCF都与不足的维护程序有关。预防方法和纠正措施密切相关。 “纠正措施”的ICDE定义是指防止未来同一事件的复发的行动。识别的其他保护方法包括警报和电路连续性的监控。在测试期间发现大多数CCF事件(56%)和维护(24%)。通过维护或测试揭示了所研究的80%的事件可能表明,这种保护机制已经有效,但不需要改进对维护/测试方法的改进。

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